2013年8月30日星期五

Electromagnetic warehouse wall rappers can produce high-frequency vibration

Warehouse wall vibrator vibration force can be appropriately selected too large , pyramid -shaped warehouse appropriate material can be small, such as a single effect is not

very good, two or more optional assembly, or directly to the warehouse wall vibrator warehouse wall , also known as rapping with the silo activation Feeding equipment connected in order to

improve the results, warehouse wall vibrator

Mounting position generally located in the silo cone height of 1/4 or less than 1/ 4 . Such as the installation of two or more, warehouse wall vibrator can be mounted at

different heights plane of symmetry , for the wooden or concrete silos, silo wall can be installed in order to transmit the vibration plate vibration force , activated

materials.

Electromagnetic rapping warehouse wall can be used for a variety of vibrating machinery, such as feeders , small conveyors , crusher plant manufacturer, vibrating platform and warehouse

wall vibration and so on occasion , electromagnetic silo wall rappers use of flexible , vibration intensity available controllers adjustable , electromagnetic silo wall rapping

frequency generated

Vibration, electromagnetic silo wall rapping the powder can effectively eliminate internal friction due to deliquescence , charged and composition segregation causes clogging

caused , the doming phenomenon .

Ore material in the machine body continuously jump forward , so that to achieve ore and ore transportation purposes , put the mining machine with vibration motor as vibration

source of chatter vibration of the inertia type mining equipment , mining machine equipment manufacturers simply put , a small amount of installation , low cost ore function

effectively

Prevent the water content of the ore ran mine, ore is widely used in metallurgy , chemical industry , building materials , coal and other mining . Ores and other materials are

released , feeding or loading the ideal equipment.

Overall dewatering vibrating sieve machine is mounted horizontally

Dewatering vibrating sieve machine overall horizontal installation, but negative angle screens installed to ensure that the mandatory dehydration effect ; proof shaker Mobile crushing plant

optional stainless steel composite mesh, tension mounted, or stainless steel welded seam sieve, pressing tight installation to full different needs ; dewatering shaker can

Adjusted at any time through the inverter frequency to achieve the best effects of dehydration ; proof shaker using self- synchronization vibrator vibrating fluid lubrication ,

the screen frame using a special noise reduction materials, and high-strength bolt , ensuring reliable mobile screening plant and work noise reduced noise machine work

85dB (A), representing a decrease of approximately similar screening machine 15dB; vibrating mesh sieve into the feed section set curved screen surface , improve the efficiency

of dehydration ; setting feed box , to ensure uniform material fed into the screen surface ; with integral chassis for easy transportation and installation ; vibrating sieve

sieve filter layer interception rely on fine-grained and overstock dehydration.

2013年8月29日星期四

Technical information about motor feeder

First, the purpose and features:
BZG series of ordinary motor-driven inertial vibration feeder is learned at GZG series , GZY series vibrating feeder advantages of other models developed . This machine is an

ideal feeder high efficiency and low noise , low double roller crusher frequency high amplitude vibration , large capacity . Used in mining , metallurgy,

Chemicals, building materials and other industries a variety of bulk materials transportation , but also for high moisture , content of large viscous materials.
Second, the working principle and structure characteristics:
The series feeder feeding process is the use apron feeder of special vibration motor or two motor driven exciter driven feed chute for an oblique direction to achieve linear vibration cycle

, when the feeding trough is greater than the vertical component of the acceleration of the vibration acceleration of gravity when the tank material was tossed

And in accordance with the parabolic trajectory jump forward movement , toss and whereabouts in an instant , as the excitation source, continuous excitation , feeding trough

continuous vibration , continuous coal tank jump forward in order to achieve the purpose of feeding .

Six , installation and commissioning
1 , the product is installed into sitting and hanging installation. Can be used as normal feeding -10 ° installation , viscous or high moisture content of the material can be

-15 ° installation. But for ingredients or dosing , in order to ensure the feeding accuracy , we recommend horizontal installation .
2 , in order to ensure the normal operation of the feeder , hopper should minimize the effects of stress , the proposed device is used to configure the appropriate slip mouth.
3, to the trough and the upper seal cover, side brackets , which are not part of the vibration should be greater than the distance between objects 50mm. Should be aligned with

the axis of the corresponding two motors rotating shaft vibrator .
4 , Block feeder installed before the first on-site infrastructure and feeder installation diagram control , inspection, embedded steel , steel plate thickness of 20mm, the

flatness of less than 1.5 ‰ mm.
5 , feeder installed, adjust the relative position of the axis of the motor should be lower than the exciter axis 2-3mm. Four damping spring compression shall not exceed ± 3mm,

after adjusting the spring bearing , motor bracket with embedded steel fastening or welding firm.
6 , two feeder motor rotation must be reversed.
7, the installation is complete run 2-4 hours , the body running smoothly, yaw is not greater than 0.5mm, no abnormal noise , the direction of the fastening bolts into use .
8 , in use, if the processing capacity is not enough, in permitting , you can adjust the size of the exciter excitation force , in order to achieve the best results .
Exciting force adjustments:
a. Remove the protective cover
b. would loosen the two outer eccentric
c. the same phase , with the angle of adjustment both outer eccentric biased
d. Tighten adjustment bolt , fitted with protective cover
Maintenance:
a. feeder in the work process , should pay attention to the tank movement is stable , if found not functioning properly or have unusual sounds , immediately stop checking.
b. shakers filling once a month 3 # lithium grease , bearing should be checked cleaned once a year , check to see the degree of wear of bearings , if necessary, the timely

replacement of repair.
c. should always check the connection parts of the fastening bolt is loose, should be promptly eliminate hidden dangers.

Large jaw crusher how to change bearings

We must first bearing, journal , and lubricant oil collector piping clean . Then the main bearing, connecting rod , etc. assembled. Equipment belt when assembled . It should be

slightly higher than normal operation loose a little . Test , first start pumps, oil and make a little when compared with the normal operation

Larger. If the testing process did not show significantly increased and the current oil temperature significantly increased the phenomenon , it shows successful repair , the

equipment can be put into normal use

Keywords: crushing equipment main bearing

Bearing lined mostly by Babbit made ​​large jaw crusher main bearing mostly used off-type sliding bearings. This bearing scraping the higher technical requirements , poor or

scraping gap adjustment improperly research watts or Burnt accidents. Summed up a good scraping for tile

Research and gap adjustment methods , are presented below for your reference .

   An old tile removal should be done

   A measure bearing joints watt mouth old gasket thickness.

   2 measuring spindle levelness .

Whether there is rust , bumps and other defects, three double-check whether the spindle is smooth. If any should try to eliminate .

   4 measuring headspace old bush , and the axial clearance backlash .

   2 detection Watt back with the contact between the bearing seat

Required scraping the tile back good, according to "JB/T5000.10-1998 heavy machinery assembly general technical conditions " requirement . To reach the technical requirements .

Otherwise, the equipment operation between the bearing and the bearing prone reverse slip or turn . To prevent this phenomenon, a

Are used as pins, sleeve positioning mode , as described herein is a locating pin main bearing .

   3 bearing scraping the technical requirements of a

Spindle scraping should meet the following specifications. According to "JB/T5000.10-1998 heavy machinery assembly general technical conditions " in the requirements.

But also with a certain gap , a spindle and bearing both even and smooth touch . The upper and lower spindle bearing and the contact angle formed at a portion other than the oil

wedge and the wedge from tile mouth began a crusher manufacturer gradual transition from maximum to zero .

Bearing pressure will increase , two contact angle is not too large nor too small. Contact angle is too small. Serious cause bush produces large deformation , accelerated wear

and shorten life ; contact angle is too large , it will affect the film formation , destruction of lubrication. Therefore, does not affect the bearing pressure

The conditions set , the smaller the contact angle the better .

The more detailed, the more uniform the better. 3 within the contact angle the more actual contact spots .

   4 main bearing scraping

Both on the research carried out after the use of bore scraper scraping . Scraping the beginning of the sequence is to first scraped tile, scraping shaft bearing should be the

basis . Beginning again scraping tile, then fine scraping the entire tile, scraping side clearance and final point of the oil . Bush can generally be divided into rough scraping

scraping . Scraping and scraping three fine finishing process .

Scraping should be used to take the first re-light , scraping heavy to stay light , scratch big to stay small principle. Scraping bush when only the contact point , the contact

angle meet the technical requirements, but also to make the top . Side clearance to achieve the specified value.

Fine scraping an upper and lower watt thick.

Then coated on the spindle display agents ( such as red lead powder , red Qian oil ) mounted on the spindle bearings, the first of two under the tile installed in the bearing

housing . Positive and negative direction of rotation to two or three times , and then remove the spindle , bearing colored according to the distribution point for rough

scraping . Rough scraping order

Segment can be positive rake angle scraping . Hand can head a few times heavier , multi- scrape some metal in order to accelerate the progress of scraping . When the contact

area of ​​50% . These fine fine scraping scraping scraping stage can be a small rake angle , the knife should be bearing centerline trace a 45 ° angle , scraping can not use

excessive force , anti-

Knife ended traces generated ripples. Scraping knife to trace around the cross , until the contact angle of contact spots within the uniform clouds , horizontal spindle error in

0.2mm / m far between . On tile thickness scraping methods and requirements under the tile of coarse and fine scraping method requires basically the same. The difference of the

Tile placed on top of the spindle on the research carried out .

   Two upper and lower watt fine scraping

Contact pattern is still large, the upper and lower watts through thick and thin after scraping . Needed further refinements . First, the upper and lower joints by adding tile

tile mouth gasket, the spindle , the tile locating pin installed, tighten the screws , so that the direction of rotation of the spindle in the normal running laps , and then

removed on

Tile , hanging spindle go for lapping work . Scraping , it is best to use negative rake angle scraping until the contact surface of the contact pattern meets the technical

requirements so far

   3 scraping side clearance and save oil spots

Should be kept scraping side clearance and oil spots . Scraping side of the gap , the ends should be set aside part of the cone crusher, to prevent the outflow of oil from the

tile sides , thus ensuring bearing lubrication. W contacts between local and non- contact portion , should make a gradual transition ; not have clear boundaries. Then the shaft

Watt arc contact point scraping of the oil , the oil remaining in point is used to store oil storage oil spots can be round or flat , depth is generally 0.30.5mm, fine scraping

is completed . Area of ​​1530mm2, should not exceed the total area of the oil scraping the contact point on the arc , save points are used to store lubricant oil

The existence of oil spots can be round or flat , depth is generally 0.30.5mm area of ​​1530mm2, should not exceed a total area of ​​contact with the arc of 1/5.

2013年8月28日星期三

To let you know how it works vibration sieve

Vibration sieve trajectory of the vibrating body is a complex three-dimensional space curve , the curve in the horizontal plane of projection is circular , the projection of the

vertical plane of the two identical for the two ellipse. Practice, the upper and lower ends of the vibration motor by adjusting the relative phase of the eccentric , can be

changed

The trajectory of the Screening machine surface material , so as to achieve the purpose of different screening operations .
Vibration sieve starters , its vibration motor power unit that is different from the upper and lower ends of the eccentric phase , because the role of high-speed placement

inertia force produced a composite , the inertial force forced vibration sieve machine for complex rotary body movement in the screen frame vibration force under the effect of a

continuous reciprocating motion into the ground and

Led screen surface for periodic oscillations , so that the sand vibrating screen surface material together with the screen box type movement enthusiastically as directed , during which the

aperture is smaller than the screen surface material falls through the sieve bottom , becoming the sieve material , pore size larger than the screen surface materials are

continuously jumping movement discharged from the discharge port after the final finish

Into the screening work .

How to buy crusher according to demand

Crusher is large machinery, the price is expensive, so in the purchase of many factors to consider when we must pay attention in the selection of the following factors :1 , the physical properties screening equipment of materials , such as friability , viscosity , water content and sediment Max feed size, etc. ;
2, the technical and economic indicators , so that both meet the quality, quantity requirements, easy to operate, reliable , and maximize cost savings ;
3, the total production of finished and grading requirements , according to select the type and capacity of the crusher ;
4 , Mobile crushing plant is larger investment , ask the customer the choice, must be careful.

2013年8月27日星期二

Use pre-inspection requirements shaker

1, before the start of the security check has removed plywood.
2, check all parts are securely locked:
 A, check the Screening machine grid on the screen surface ZKX type mine sand vibrating screen is pressed.
 B, check the rubber pad with sieve and rack connections.
 C, check the vibrating motor with sieve connections.
3, check the vibrating gridiron motor:
 A, check the power supply voltage
 B, check the vibrating motor interlock control devices.
 C, remove the motor cover and check the segments mine shaker relative phase angle is consistent with the segments tighten the fastening screws.
 D, two motor mounting angle should be consistent.
4, feeder
 A, tighten the gate.
 B, check the thermal mineral shaker inlet and outlet hose connections are sealed, but not too tight, otherwise it will twist in the sieve body movement break.
5, no-load test
 A, test, the sieve with the rack may not have collision or other unusual sounds.
 B, check the amplitude sieve for reciprocating linear motion may not have distorted and other irregularities.
 C, running 10-15 minutes, use a wrench tighten the cold mine shaker drive mechanism bolts used.

Common Troubleshooting shaker poor quality screening methods

Symptom: vibrating sieve shaker poor quality ore
Cause:
1) sieve clogging
2) into the sieve material moisture increase
3) Electromagnetic sieve shaker machine uneven feed
4) screen machinery surface material layer is too thick
5) Pull the screen is not tight, too loose drive belt
The solution:
A) uniform operation, stable feeding
2) to reduce vibration sieve shaker machine load miniature solenoid and clean the screen surface
3) changing the angle of the screening equipment box
4) adjust the screening machine feed
5) reducing the screening machine feed
6) tensioning shaker screen, belt tensioner

2013年8月25日星期日

Trends in mining machinery

With social progress and economic development, human resources and the demand for energy is growing, while China is a  Mining vibrating screen relatively resource-poor countries. Automated unmanned

underground or dangerous working face is the development direction of the mining environment, but also protect the safety of mining face an effective way. Integrated use of

mining science, automation technology, China Vibrating Screen communication technology, computer science and technology, automated unmanned working face fundamental research and development of new

technology, new equipment, so that mining machinery (crusher) will be toward the robots and intelligent direction. Bears a variety of strategic metals seabed mineral resources,

to achieve safe and efficient marine mineral resources exploitation, to protect the country's maritime rights and interests and to provide technical support for national

economic development, sustainable development of society to provide protection. Achieve seabed mining, development of deep-controlled unmanned submersible submarine, homemade

unmanned untethered submersible other intelligent mining machinery and equipment.
Mining machinery (crusher) the overall level and international advanced level there are still gaps. Towards mining machinery (crusher) journey in manufacturing power,

opportunities and challenges. Product design is the soul of manufacturing, product structure, function, quality, cost, delivery time and manufacturability, maintainability,

scrap reprocessing and human, machine and environment relations, in principle, are in the product design stage decision. Product innovation design capacity has become deciding

the status of competition in the global primary factor.

How to maintain mining machinery

Mining machinery costs are too high, so we bought the equipment properly maintain it so that life can be longer mining machinery, contain all harmful factors.
First, to reduce the impact of mechanical dust
Mining machinery dust generally refers to the daily work generated dust, debris and other non-metallic materials, soil material and mining machinery manufacturing some of the

metal shavings, wear debris, etc. Once the debris inside machinery and equipment, with the arrival of machinery between the surface, the harm is great, not only block out the

relative motion, will accelerate the wear and tear of parts, and will scratch the mating surface, destroying oil mill, prompting parts coal crushing plant temperature, lubricant deterioration Jaw

Crusher . Therefore, for mining machinery working environment, a quality to be used, and the supporting parts and lubricants, greases, blocking harmful substances at source. The

second is to do a good job-site mechanical protection role in ensuring that the various parts of mining machinery to work properly, prevent all kinds of debris into the

machinery inside, resulting in poor mechanical damage of mechanical failure, try to go to the regular maintenance of plant repair, on-site repair, must be prepared to work to

prevent parts repair site into mechanical components pollution.
Second, to reduce the effect of temperature
In operation, the temperature of each individual component has the normal range, such as, the general temperature of the cooling water are generally in the 80-90 ℃, the

hydraulic system is generally at 30-60 ℃, below or exceeds the zero will cause Parts of accelerated wear, causing oil deterioration, resulting in changes in the material

properties of the small ball mill, etc.,
For this reason, in the course of mining machinery, a low temperature to prevent overload, low pre-heating stage to ensure the normal operation of the mechanical reach the

required temperature before for traveling or working, not because it was not a problem while ignoring its important role; Second, we must prevent the mechanical operation at

high temperatures, mechanical operation process should always check the value on a variety of thermometers, found the problem immediately shut down for inspection, found fault

immediately removed. For unable to feeding equipment a reason, absolutely can not treated and still make mechanical work sick crusher. In the usual work, pay attention to check the cooling

system is working. For water-cooled machines, must be checked daily before work, add cooling water; pair of air-cooled machines, but also regularly clean the dust on the air

cooling system to ensure smooth flow of cooling air duct on the roll break.
Finally reduce all kinds of corrosion
Metal surface and the surrounding medium chemical or electrochemical action destroyed the phenomenon known as corrosion. Such corrosion will not only affect the mechanical

appearance of the device's normal work, but will corrode to the mechanical parts inside the classifier. Such as rain, airborne chemical substances through the mechanical parts

of the external channel, cracks, etc. into the internal machinery, mechanical parts internal corrosion, accelerated mechanical wear and increase mechanical failure. Because of

this corrosion is sometimes invisible, intangible, easily overlooked panties, and thus greater danger crusher. In use, management and operations staff to the prevailing local

weather conditions, air pollution, and take effective measures to reduce the impact of chemical corrosion on the mechanical, the focus is to prevent rain and airborne chemical

composition of the intrusion of mining machinery.

2013年8月19日星期一

Talk about the advantages shaker

Mainly by the sieve box, exciter, suspension (or supporting) devices and electric motors and other components. Electric shaker machine via V-belts, drive spindle rotation

shaker, shaker on the uneven weight of the centrifugal force of inertia, the vibrating screen box. Changing the eccentric weight exciter,

Obtain different amplitudes.
Shaker main advantages:
1. As strong vibration sieve box, reducing the material clogging the sieve, thus making a sieve with high vibrating screen manufacturers efficiency and productivity.
2. Simple structure, easy removable screen surface.
3. Screening of electricity consumed per ton of material less.
Mechanical
Shaker generally vibrator, vibrating screen supplier, supporting or suspension, transmission and other components.
Vibrator shaker
Uniaxial and biaxial shaker shaker vibrator, eccentric weight configuration according to generally distinguish between two
Patterns. The eccentric weight is configured to block the eccentric type is better.
Screen box

Screen box from the screen frame, the screen surface and the clamping device components. Screen frame is constituted by the side plates and beams. Screen frame must have

sufficient rigidity.
Support means
Shaker with hanging support device and seat two. Seat-mounted relatively simple and low installation height should generally be preferred. Shaker supporting device consists of

elastic components, commonly used a coil spring, a plate spring and rubber springs.
Gearing
Shaker usually belt drive means shaker simple structure, can choose the number of revolutions of the vibrator, but is easy to slip the belt is running, may cause clogging the

sieve. Shaker there is also a direct drive coupling. Couplings can remain stable vibrator

Number of revolutions, but life is very long, but the number of revolutions vibrator adjustment difficult.

Shaker working principle and characteristics

Works
Linear vibrating screen work, two synchronized reverse rotation of the motor exciter excitation force generated reverse, forcing driven vibrating sieve sieve sieve longitudinal

movement to do so by the exciting force on the material is periodically thrown forward a range, thus completing the material Mining vibrating screen operations. Suitable

Sand and gravel quarry screening, but also for coal preparation, mineral processing, building materials, electricity and chemical industry for product classification purposes.
Shaker working part fixed and depend on the material slide along the face leaving materials are sieved. Fixed grizzly is more of a concentrator applications, generally used for

rough broken or crushed before the China Vibrating Screen process. It is simple in structure, easy to manufacture. Not consume power, can be directly put mine

Stone unloaded onto the screen surface. The main disadvantage is the low productivity, screening efficiency is low, generally only 50-60%.
Shaker face by scrolling horizontally arranged shaft consisting of a root, shaft with plates, fine material from the gap between rollers or plates through. Bulk material from

one end of the roller driven to move to and from the end of discharge. Concentrator rarely use this sieve. Shaker work

Part is cylindrical, around the cylinder axis of the rotary screen, the axis of the general inclination of downloading into. The material fed into the cylindrical end of the

fine material from the cylindrical working surface level through the sieve, coarse-grained material is discharged from the other end of the cylinder. Cylindrical sieve speed is

very low, the workers

For stable, good power balance. But its easy to plug the sieve screening efficiency is low, the work area is small, low productivity. Concentrator rarely use it to make

screening equipment. Shaker body is a plane swing or vibration. Its flat trajectory is divided into linear motion, circular motion,

Elliptical motion and complex motion. Shaking sieve and shaker in this category. Shaker work, two-motor synchronous reverse placed so that the exciter excitation force generated

reverse, forcing mesh sieve to make longitudinal movement led to the material by the exciting force and periodically thrown forward a range,

Thus completing the materials screening operations. Crank shaking sieve is used as transmission components. Motor through a belt and pulley driven eccentric shaft rotation, so

that the body by connecting rod for reciprocating movement along a certain direction.
Body movement perpendicular to the center line of rods or suspension rod, the oscillating motion of the body, the screen surface material to a certain speed to move the

discharge end, the material also be sieved. Shaking screen with the several sieve compared to its relatively high screening efficiency and productivity. Its lack of

Dynamic equilibrium point is poor. Concentrator now rarely use it, while being more structured shaker replaced.
Work characteristics
① using block eccentric as excitation force, strong exciting force.
② sieve and screen box beams using high strength bolts, simple structure, convenient maintenance; shaker ③ The tire couplings, flexible connection, smooth;
④ the use of small amplitude, high frequency, large angle structure of the machine high efficiency, handle the largest, long life, low power consumption, low noise

2013年8月18日星期日

Vibration feeder structure Introduction

    Vibrating feeder structure is simple, uniform feeding, continuous performance, adjustable exciting force; vibration to the hopper are subject to change and control the flow,

easy to operate; eccentric block as vibration source, low noise, low power consumption, good regulating performance , no red material phenomenon; prevents the use of a closed

body

Dust pollution smooth vibrating, reliable operation and long life; exciting force can be adjusted, you can change high frequency screen and control flow, convenient adjustment and stability; micro

feeder machine as vibration source, low noise, small power consumption, good regulating performance, no red material phenomenon. gz electromagnetic vibrating feeder simple

structure

Single, easy to operate, without profit oriented, small power consumption; may be uniformly adjusted to the amount of ore; has therefore been widely used. Generally used for

loose material.

    Vibration feeder can be massive, granular materials from silos in uniform, continuous feed to the affected device. Production line in the sand for a continuous uniform

crusher crusher feed by feed opening to avoid clogging. Designed for vibration to the hopper before the coarse crusher evenly conveying bulk materials

Design. Feeder with double eccentric shaft vibration exciter structural features to ensure that equipment can withstand the impact of falling bulk materials, feeding capacity.

In the production process can be massive, granular materials from storage silos in uniform, regular, continuous to go to the affected device, thus

Affected device to prevent uneven due to the feed produced crash phenomenon, extended equipment life. Miniature sheet feeder can be divided into the structure and grate

structure, steel structure feeder used for sand and gravel production line, all the material evenly into the broken equipment; grate structure

Feeder can coarse screening material, so that the system is more economical and reasonable in the preparation of the gz electromagnetic vibrating feeder has been as essential

equipment.

A detailed breakdown of feeder plate

        Plate feeder is generally divided into heavy, medium and light three kinds, is commonly used in plant feeding equipment. Light banana screen line continuous feeding

machinery, suitable for short distance transport feed size 160mm below the bulk materials. Electric feeder in the mines

, Processing plant, chemical, cement, building materials and other departments, are widely used from the storage silos to crushing, transportation and other machinery for

uniform continuous feeding. Frequency Vibration feeder can be installed horizontally, can also be tilted installation, the maximum angle of 20 degrees upward. General Adaptation

bulk density less than 1200kg/m3, weighing

Less than 140kg, the material temperature below 350 ℃. Medium plate feeder lines intermittently feeding machinery, suitable for short-distance transport feed size 400mm below

the bulk materials. Electric feeder at the mine, processing plant, chemical, cement, building materials and other departments, are widely used from the reservoir

Hopper to crushing, transportation and other machinery for uniform intermittent feeding. Can be installed horizontally, can also be tilted installation, the maximum angle of 20

degrees upward. General Adaptation bulk density less than 12400kg/m3, weighing less than 500kg, the material temperature below 400 ℃. Heavy plate feeder transportation

Machinery, auxiliary equipment, electromagnetic vibrating feeder grading in a large concentrator crushing plant and cement, building materials and other departments, as to the

primary crusher hopper for continuous and uniform feeding purposes, can also be used for short-distance transport size and a larger proportion materials. Can be installed

horizontally, can also be tilted Safety

Installed, the maximum inclination of 12 degrees. Materials to avoid a direct blow to the feeder, the requirements do not appear silo emptying state. Various types of

electromagnetic vibrating feeder by transmission mode of the right and left type transmission type drive, along the running direction of the material, the right of the drive in

the machine for the right type transmission,

And vice versa for left-type transmission.

2013年8月16日星期五

Dual pull feeder can be used for tobacco production line silk

Feeders are widely used in metallurgy, coal, chemicals, building materials, light, glass, food, food, tobacco, abrasives, abrasive and other fields. Feeders called feeder,

feeder material can be horizontal screen divided into groups, double pull feeder, feeder wheel, disc feeder, screw feeder

, Automatic feeder, vibrating feeder.
        Dual pull feeder can be used for tobacco silk production line, the transportation of materials for different manufacturing processes. Play a regulatory process flow, to

prevent excessive fluctuations in flow, balanced production role.
        Dual pull feeder start working in automatic mode, the first silos with steep angle conveyor belt running simultaneously, the regiment began to transition material feeder

buffer silo cloth, when the transition Screen machine point buffer silo approach to enhance the material layer increased its high material level was detected when the photoelectric switch,

storage

Silo conveyor belt speed is reduced, when the transition point buffer silo approach to enhance the material layer is reduced to its disc feeder switch undetectable when silos

conveyor belt speed, and so on; when the transitional buffer silo entrance increased material layer material was its high bit photoelectric switch detects when

, Silos feed conveyor stops, when the transitional buffer silo entrance to the material layer is reduced to undetectable impeller feeder switch when the group started feeding

material feeder, when the photoelectric switch level position adjustment appropriate storage material start and stop frequencies warehouse conveyor can be greatly reduced, then

the impeller feeder

Feed rate is slightly larger than the steep angle conveyor lift, improve quantity kept at minimal.

Screw feeder production efficiency third

      Miniature screw feeder mainly by the mixing console, material weighing system, material handling systems, material storage systems and control systems and other five major

systems and other ancillary facilities into. Since bucket chain feeder metering and metering station aggregate reduction compared to four intermediate links, and is a vertical

Direct feeding measurement, saving the mining screen measurement time, thus greatly improving the efficiency of production of the same model in the case, the screw feeder screw feeder less

efficient than the one-third of production efficiency.

Miniature screw feeder system is affecting the quality of concrete and concrete production cost of key components, mainly divided into aggregate weighing, powder and liquid

weighing vibrating screen classifier weighing three parts. Under normal circumstances, less than 20 cubic meters per hour, mixing station using superposition weighing methods, namely Auger

Feeder with a scale, cement and fly ash with a scale, water and liquid admixtures were weighed, and then put into the water, said liquid additive pre-mixed bucket. In more than

50 cubic meters per hour, mixing station, the use of the said material independent way of weighing, weighing are all taken

Electronic scales and computer control. Screw feeder weighing accuracy ≤ 2%, cement, powder, water and admixtures are up weighing accuracy ≤ 1%.

Screw feeder conveyor consists of three parts. Aggregate conveying; currently bucket chain conveyor with hopper feeder conveyor and belt conveyor in two ways. Screw feeder to

enhance the advantages of small size, simple structure. Belt conveyor has the advantage of conveying distance, high efficiency, it is

Barrier is low. Belt conveyor is mainly used to bucket chain feeder temporary positions mixing station, mixing station to improve productivity. Powder delivery; concrete powder

available mainly cement, fly ash and slag. Now widely used method of transport is a screw conveyor conveying powder, a large

Type stirring floor scraper conveyor with pneumatic conveying and the. Miniature screw feeder has the advantage of simple structure, low cost, and reliable. Liquid transport

mainly refers to water and liquid admixtures, they were transported by the pump.

2013年8月15日星期四

To explain to start the process of screening machine

       It is understood that the process of screening machine is starting up work from stationary eccentric mass angular velocity w, then the screening machine with angular

velocity w for stable operation. Therefore, when starting mining screen, maximum torque output of the motor. Since mc ground is relatively small, approximate calculation can

be ignored. Load characteristics and m is not a constant value, the vibration of a cycle, when the mass of the vibration movement from the bottom up, the motor will be greater

energy output; down by the quality of the vibration movement, it will emit energy.
  
        In this case, the supply current will be affected. However, because of the rotary member vibrator has a large flywheel effect, the load on the motor tends to be smooth

and uniform. Taking into account this factor, when starting the sieve maximum static torque must be multiplied by a coefficient K. Generally does not allow the motor starting

time is too long. So it can be used as a rail equipment selection. Some countries in the shaker motor selection, there are certain requirements for the start-up time. In shaker

design calculations, generally allowable starting time can be slightly higher than the recommended starting time 1 ~ 2s.

         The maximum torque of the motors in general about 2 times the rated torque. Therefore, in the calculation and selection of motor power, its rated torque can be

approximated by the maximum torque to select, but also consider the circuit voltage drop. In the beginning, the acceleration is constant or nearly constant, the motor power

consumption, in addition to generating speed torque, the most of the power is mainly consumed in overcoming static torque. Then through the resonance zone, the steady state is

entered.

To explain to start the process of screening machine

       It is understood that the process of screening machine is starting up work from stationary eccentric mass angular velocity w, then the screening machine with angular

velocity w for stable operation. Therefore, when starting screening machine, maximum torque output of the motor. Since mc ground is relatively small, approximate calculation can

be ignored. Load characteristics and m is not a constant value, the vibration of a cycle, when the mass of the vibration movement from the bottom up, the motor will be greater

energy output; down by the quality of the vibration movement, it will emit energy.
  
        In this case, the supply current will be affected. However, because of the rotary member vibrator has a large flywheel effect, the load on the motor tends to be smooth

and uniform. Taking into account this factor, when starting the sieve maximum static torque must be multiplied by a coefficient K. Generally does not allow the motor starting

time is too long. So it can be used as a rail equipment selection. Some countries in the shaker motor selection, there are certain requirements for the start-up time. In shaker

design calculations, generally allowable starting time can be slightly higher than the recommended starting time 1 ~ 2s.

         The maximum torque of the motors in general about 2 times the rated torque. Therefore, in the calculation and selection of motor power, its rated torque can be

approximated by the maximum torque to select, but also consider the circuit voltage drop. In the beginning, the acceleration is constant or nearly constant, the motor power

consumption, in addition to generating speed torque, the most of the power is mainly consumed in overcoming static torque. Then through the resonance zone, the steady state is

entered.

On the import of used excavators crusher equipment status audit

Compared with the previous, the acceptance of emphasis on the import of old feeder feeder excavator equipment status of the audit. Imported second-hand excavator in management,

in fact, as early as 2005 authorities had already formulated the "imported second-hand excavator acceptance norms"

On imported second-hand excavator emissions, noise, crushers make provisions for warranty period, imports of used excavators raise the stone screening machine threshold. However, in 2006 the Ministry

of Commerce issued Notice crusher management point of view, these provisions are not used excavators emphasis on performance audits.

Admittedly, the second-hand excavator acceptance of norms to help domestic enterprises to expand sales of new machines, but not all do not meet the acceptance of used

excavators. From the Research Institute and author of feeder manufacturers and other aspects of understanding point of view, they think, "30%

The alternative proportion "is a more objective assessment, then, if the 2010 excavator imports 28,000 units as the basis of Circular vibrating screen measurement, 30% of the alternative rate is intended

to mean that in 2009 the domestic feeder machine business can additional 8,654 units of market capacity by Shan Ha Ji crusher

Energy, Liugong and Sany Heavy Machinery 2008 3.64%, 3.27% and 4.13% of the excavator market share to estimate, respectively, this year is expected to bring the enterprise

feeder 315,283 and 357 units sold.

Vibrating sieve is divided into several levels of various raw materials

Shaker many types commonly used in mineral processing industry according to their structure and motion characteristics can be divided into the following types:
         1) Fixed Screen: Includes fixed grizzly fixed bar screen, cantilever bar screen, ZS linear shaker and curved screen.
  2) Jane shaped sieve: a cylindrical sieve, sieve cones and pyramids.
  3) Circular Vibrating Screen: Graphic shaking sieve.
  4) shaker: Mechanical transmission systems and electric drive of two kinds. Belonging to the former eccentric screening equipment , Vibrating Screen, self-centering vibrating

screen, vibrating screen and resonance sieve. The latter have electric vibrator sieve.
  5) probability screen: including rotating probability screen, vibrating screen, and so thick probability screen, circular vibrating screen.
  6) ZS vibrating screen: including curved screen and high-frequency screen and so on.
  Vias through the sand vibrating screen surface material called vibrating screen, vibrating screen is a kind of a variety of raw materials and primary products at a variety of particle size

material is divided into several levels, or to the moisture and impurities removed, then the next step processing and improve product quality mechanical equipment used when

Equipment.

Screening machine to achieve synchronous operation is the goal of their industry

        It is understood that circular vibrating screen mathematical model for dynamic analysis. Let sieve centroid in x, y coordinate origin 0, only along the x, y-axis

vibration in the x, y plane without rotation. Vibration system in accordance with established principles of motion Alembert differential equations, at any moment acting on the

sieve on the inertial force, damping force, elastic force and the centrifugal force of the force is zero. Therefore, building sand production line can be used. Kinetic analysis

of linear horizontal screen - two degrees of freedom vibration system.
   
        Linear vibrating sieve vibrator has two eccentric mass, the work reverse constant rotation, and two eccentric mass and equal eccentricity. In the vibration direction,

the exciting force of the centrifugal force generated by two of the eccentric mass and; vibration in the vertical direction, the force is zero. Thus, the vibration screening

machine direction of reciprocating linear or nearly linear vibrations. In the self-synchronous linear vibrating screen, in fact, between the two eccentric mass, damping

differences that exist, the motor drive characteristics are also minor differences.

       Therefore, the starting process in a shaker, the two eccentric mass is often not completely symmetrical in position, and there is a phase angle difference. However, since

the vibration direction of the vibration acceleration around the center of gravity and the oscillating sieve acceleration of the inertia force generated, will form a chase and

chase torque forces, the two eccentric mass produce chase procedure, and ultimately the synchronous operation of the Vibrating screen. The mathematical model of this motion.

Assuming the quality of the vibration shaker focus on the center of gravity, by the coordinates x and y to determine the movement of the plane of movement.

To explain to start the process of screening machine

       It is understood that the process of screening machine is starting up work from stationary eccentric mass angular velocity w, then the screening machine with angular

velocity w for stable operation. Therefore, when starting mining screen, maximum torque output of the motor. Since mc ground is relatively small, approximate calculation can

be ignored. Load characteristics and m is not a constant value, the vibration of a cycle, when the mass of the vibration movement from the bottom up, the motor will be greater

energy output; down by the quality of the vibration movement, it will emit energy.
  
        In this case, the supply current will be affected. However, because of the rotary member vibrator has a large flywheel effect, the load on the motor tends to be smooth

and uniform. Taking into account this factor, when starting the sieve maximum static torque must be multiplied by a coefficient K. Generally does not allow the motor starting

time is too long. So it can be used as a rail equipment selection. Some countries in the shaker motor selection, there are certain requirements for the start-up time. In shaker

design calculations, generally allowable starting time can be slightly higher than the recommended starting time 1 ~ 2s.

         The maximum torque of the motors in general vibrating screen classifier about 2 times the rated torque. Therefore, in the calculation and selection of motor power, its rated torque can be

approximated by the maximum torque to select, but also consider the circuit voltage drop. In the beginning, the acceleration is constant or nearly constant, the motor power

consumption, in addition to generating speed torque, the most of the power is mainly consumed in overcoming static torque. Then through the resonance zone, the steady state is

entered.

2013年8月13日星期二

Introduction often used in screening machine eccentric shaft

        Screening machine used in bearings, after years of practice, that the choice of three groups and four groups clearance more appropriate, that a large clearance bearings.

Clearance in each group, the size of the radial clearance values, according to the bearing diameter varies. Commonly used stone screening machine bearing diameter, usually in

d6s ~ 4180mm range greater. Bearing running clearance, the bearing radial clearance than small. It is subject to the assembly line with the nature and the operating temperature,

etc. due to the impact of cable.

        The so-called mill running clearance, after the bearing assembly is, in operation, the bearing ring and the gap between the rollers. Running clearance should generally

be greater than o. Screening machine vibrator working state, determines the load bearing states. As commonly shaker rotating eccentric block or partial

Mandrel as excitation source, so the bearing outer ring subjected to cyclic loading, a fixed load bearing inner ring. Meanwhile, the dryer manufacturer that due to their higher

operating temperature, thermal expansion to compensate for parts, shrink. Thus, dewatering screen  bearings with a one certain characteristics.
   
      Broken stone gravel production line in some countries, in order to prevent the bearing outer ring and housing between the sliding interference fit. Such as pore size less

than 15 0mm, using N6; against big aperture 150mm, using P6. The inner ring of the bearing and the journal with, a loose fit

. Such as the journal is less than 80mm, the use of g6, big 80mm for the journal, the use f6.

Screening machine for maintenance to be equipped with safety devices

        Screening machine operation, according to need, with l0Ot press, the eccentric shaft, gears, bearings and the inner pressure. In many structures, the use of hydraulic

pump, the high-pressure oil into the shaft and the bearing inner ring with the surface, and bearing puller, remove the bearing inner ring. This

Point and double-roll crusher is sand vibrating screen somewhat different. From top to bottom on the housing, with the press or with copper Remove the bearing outer ring, be careful not to damage the

bearing housing bore.
  
        Beneficiation process in open vibrator, all parts should be numbered or marking. Vibrator bearing assembly, according to the reverse order of disassembly. Assembled

bearing outer ring, pay attention to the most outer shaft and the housing end bearing bore distance and fold open the front consistent. And

Shaft with the bearing inner ring and related parts, to assemble in oil heated more convenient. Vibrator assembly is completed, the need to maintain 1 ~ 2mm axial clearance

volume. Replacement bearings must be installed in pairs, shall not be mixed. All seals must be installed as is. Installed ventilation hood, heavy

New injection of new lubricants.

        Linear vibrating screen screening machine use and maintenance must comply with the general rules of safety technology. In the screening machine during operation, the

prohibition of any repair work on the Screening machine; parking in the screening machine for repair, open circuit knife switch, knife switch and quoted,

Description ongoing repairs, prohibit start screening machine. Transmission V-belts and pulleys, tire coupling, security guards must be installed. When you want detailed

inspection or repair screening machine, you can remove the protective cover, but the screening machine before starting, you must Kaoru reattach the protective cover.

2013年8月12日星期一

Crushing crusher hydraulics

Gravel production equipment according to the material properties, particle and strength requirements can have a variety of configurations to choose from, sand production

equipment based on feed size and material hardness standards, sand production equipment according to different process requirements, sand production equipment devices with the

appropriate model

Set, sand production equipment to play their best performance, sand production equipment with reliable performance, reasonable design, easy operation and high efficiency.

Anti-blocking devices are widely used in metallurgy, chemical industry, building materials, thermal power, coal, food, cement, pharmaceuticals, fertilizer, food, foundry,

ceramics, abrasives and other industries in the silos with anti-blocking, anti-blocking device vibration motor running Initially, bolts, nuts and the bottom

Running between the seat plane, will reduce the clamping force, appeared little loose, so early operation should the vibration motor foot bolts tightened several times.

Crushing crushing equipment uses a hydraulic device, equipped with hydraulic arm contraction, you can easily adjust the desired degree of crushing, crushing crusher and crushing ratio and

easy maintenance, fine crusher unique shape design, easy disassembly maintenance window, Crusher crushing machine without

Disassembly, easy maintenance, fine crusher mining operations to adapt to the needs of production, fine crusher reasonable structure, high efficiency and low consumption, a thin

uniform pellets, chippings coal crushing plant can be very convenient for the internal body maintenance, such as replacing the hammer, etc., greatly improves the speed of maintenance,

saving

Time cost.

Shaker industry will maintain a strong demand

Shaker industry will maintain strong demand, China's coal production forecast in recent years, demand is expected shaker equipment worth 5.41 billion yuan, of which the high

quality of the coal washing industry shaker, their equipment performance, process demanding, processing is extremely difficult, large shaker

Demand of 4.519 billion yuan, developed a high efficiency vibrating screen equipment, iron and steel industry to achieve energy saving, maximize productivity, the primary means

of adjustment of national industrial policy, further increasing the vibrating screen equipment market demand.

The overall development of the nonferrous metals industry a few years ago would not have fast pace, but the pace of development is still rare metals would be more stable,

vibration sieve industry demand is strong, regional economic development and urbanization on the need for further road construction made more high demand, iron ore

Is an important raw material of steel producers, natural ore after crusher machine, grinding, magnetic separation, flotation, elected gradually re-election and other procedures iron,

vibrating screen industry will bring good opportunities for development.

With the domestic economy increasingly competitive international market, China's huge market shaker, but with quite different performance, industrial layout scattered, in line

with industrial development capable of producing high-quality corporate shaker lack of high-quality vibrating sieve, especially screening for coal

Shaker highest manufacturing precision, high-quality Mining vibrating screen is mainly used in coal washing industry, ferrous metal mining industry, mining industry, ferrous metal

smelting, electricity, heat production and construction industries.

2013年8月9日星期五

Thermal mineral shaker poor working conditions

Thermal mineral shaker poor working conditions, thermal mineral shaker entire sinter production system equipment failure-prone one point, thermal mineral shaker directly affect

the entire production sintering oscillating screen system operating efficiency. Thermal mineral hot sieve shaker sintering machine parts is a high concentration of dust tail points, dust

Concentration, high temperature, thermal mineral shaker great influence on the scene working environment, high temperature, high concentrations of dust stream increases the

amount of processing dust, dust removal equipment increased energy consumption, and would dust blower rotor and dust pipeline causing wear.
To meet the thermal mineral shaker wear resistance, high temperature resistance, fatigue performance requirements, so the thermal mineral shaker material, manufacture,

installation, maintenance and other aspects of the technical requirements are high. Cause mine Dry vibrating screen equipment routine maintenance costs high. Although the heat back

into the mixing mine

Machine compound, can significantly improve the mixture of material temperature. However, due to the heat of the material flow return ore is random, unstable compound directly

into the mixing, the composition will affect the quality of mixture.

Circular vibrating screen is circular trajectory

Circular vibrating screen is designed for quarry screening material stone design, but also for coal preparation, mineral processing, building materials, electricity and chemical

sectors for product classification purposes. Circular vibrating screen has advanced structure, strong vibration, low noise, easy maintenance, sturdy and durable. Circular

vibrating screen products

Many kinds of specifications, its structure parameters than reasonable, easy maintenance, smooth, reliable screen machinery operation, high screening efficiency, it is widely used in the

classification of fine material. Circular vibrating screen their different application requirements, divided into single screen, double and triple sieve sieve. Used in the

individual

Case, three or more layers are used sieve. Circular vibrating sieve their conditions of use, can be hung installation, you can also do installation. Transmission type

transmission can be left, you can also right-type transmission.
YZ circular vibrating screen by the block eccentric exciter, screen box, motor, base and supporting device component. Screen angle 20 °. YZ circular vibrating screen relatively

common use vibrators and block eccentric shaft eccentric vibrator.

2013年8月8日星期四

Jaw crusher broken seat adjustment causes and remedies



Reason:
1 bracket, bracket pad their own procurement or restructuring, does not meet the design requirements of OEMs;

2 Adjust the seat mounting bolts loose;

3 Adjust the seat has serious Feeding machine casting defects or welding defects.


Remedy:
1 Replace jaw coal crusher machine adjust seat and replace the original bracket assembly OEMs, elbow board pad;

2 Replace the seat and adjust the seat adjustment bolts tight;

3 Replace the seat adjustment.

Jaw crusher eccentric shaft is bent or broken causes and remedies

Reason:
1 lifting process in the host rollover occurred, the eccentric shaft unilateral force bent;

(2) object to be crushed harder than product use instructions provided;

3 jaw crushing equipment host super negative long-term operation;

4 brackets substandard, non-broken material into the crushing chamber when the protective effect starting from the off;

5 eccentric shaft improper heat treatment, stress concentration, resulting in short-term break.

Remedy:
1 replacement of the eccentric shaft, correct lifting the host;

(2) replacement of the eccentric shaft, the compressive strength of the material by crushing, select suitable coal crushing plant ;

3 Replace the eccentric shaft, align workload or replace adapt crusher;

4 Replace the eccentric shaft, do not use the toggle plate does not match the design standards, elbow board pad;

5 Replace the eccentric shaft, eccentric shaft applying heat qualified.

2013年8月7日星期三

Crusher Description and working principle

Impact Crusher is a new, highly efficient impact crusher, hammer crusher is developed on the basis of. In the cement industry has been widely used. It is mainly used for

limestone, sandstone, coal and clinker etc. hard and soft rock for coarse crushing, breaking and crushing process.

A) Impact Crusher works

Crusher Although many forms, but its working principle, performance and structural designs, which also has crushing equipment a lot in common. Crusher's working parts with a hammer two high-speed

rotation of the rotor 1. Feed material inside the block, the rotor rotation range (ie hammering area) by plate hammer, and was thrown back plate 3 high speed, once again under

attack, and then from the back plate to plate hammer rebound, continue to repeat the above process . And from the way, are there any material strike against each role. As the

material by plate hammer blow, and the back plate and the materials between the impact of the collision. Material constantly cracks, loose and crushed. When the particle size is

smaller than the back plate and the gap between the plate hammer, they were discharged.

Two) crusher crushing effect on the material, there are three main aspects:

1) Crushing Freedom

The material into the crushing chamber, immediately subject to the impact of high-speed hammer and materials between the collision, while the plate hammer and the material and

the friction between the material, so that the crushing cavity material being crushed.

2) rebound broken

As high-speed rotation of the rotor plate hammer, allowing materials to obtain a high velocity, and then hit the back plate, so that the material can be further broken.

3) grinding broken

After the two crushing effect is not broken, is greater than the size of the material discharge port at the discharge port at the high-speed rotation of the hammer grinding and

crushing.

Crusher and hammer crusher comparison between works similarly, are based on impact crushing way, but the structure and work processes vary. The main difference is: crusher plate

hammer engaged into the material from the bottom up, and throw it back to the top of the board.

Three) crusher advantages and disadvantages

1) Impact crusher impact crusher full play the role, so that the material subjected to high-speed, repeatedly blow back and hit each other after the impact, the material along

the weak part of the selective crushing, so it's high crushing efficiency , low power consumption.

2) adaptability, especially in brittle materials such as limestone is more appropriate.

3) crushing ratio, usually 20 or so high up 50-60, you can reduce the number of broken segments, simplifying the production process, save and invest.

4) The structure is simple, easy to manufacture. No significant work unbalance vibration, convenient maintenance and repair operations.

2) Disadvantages

(A) hammer and impact plate wear faster. Especially in crushing hard materials, wear faster and generally should not be used.

(2) attempts to prevent poor performance, suitable for crushing plastic and viscous materials.

(3) The operation noise, dust generated is large.

Four) crusher structure

Single rotor impact crusher

Single rotor impact crusher structure, material blocks from the inlet feed, in order to prevent material blocks when broken flying in the direction of feed inlet is equipped

with chain curtain. Feed of the material block falls above the grate, a small slit gob fall through the grate in the lower part of the chassis, large pieces of material slide

along the screen surface on the rotor. The circumference of the rotor fixedly attached to a certain height hammer rotor from the motor through V-belt drive for the high-speed

rotation. Falls above the rotor speed rotation of the feed block by the impact of the board hammer, access high kinetic energy after the collision to the back plate, then bounce

back and from the back panel, and the same in the crushing zone thrown by the rotor material to collide. By the bar screen, rotor, back plate and chain curtain composed of space

known as the first impact area; from the back plate and the rotor space formed between the second impact zone. Materials in the first impact zone by crushing impact each other,

and then again into the second impact zone crushed by the impact again. The crushed materials are lower casing unloading spout.

One end of the back plate with live chain hanging on the chassis, the other end of the adjusting screw to a fixed position. When the bulk material or hard objects caught in the

rotor and crushed between the back plate gap, leaving the back plate subject to greater pressure counterattack after the shift, the gap increases, allowing debris difficult to

pass without causing damage to the rotor. Then back plate under its own weight, but also to restore the original position, as a Linear vibrating screen protection device.

Five) major components

1) back plate

Counterattack board's role is to withstand hammering out the plate material impact, so that the material and broken by the impact, and the impact of the material after crushing

impact zone bounce back, again to achieve the desired impact crusher product size.

Back plate in the form of a lot, mainly Mansard and arc-shaped categories. Mansard back surface enables various points on the back plate of the material is approximately

perpendicular to the direction of impact, so get the best crushing effect. Arc-shaped counter surface material can block out from the back plate to rebound after the district in

the center of a circle formed intense impact grinding zone, in order to increase the freedom of the material impact crushing effect.

Back plate steel welded into general use. Its back surface with wear-resistant liner, but it can also be counter-roll or grate plates. Seam counterattack with grate surface, and

its content is less fine-grained level products, equipment, production capacity can be increased, power consumption province. But there are complex, difficult to replace worn

counter surface, wear faster and other defects.

Crusher rotor mostly using whole cast steel structure, durable, easy to install board hammer, and its large mass, to meet crushing requirements. Small and light crusher rotor

also can be welded steel plate.

2) hammer

The shape of the fastening plate hammer manner and is closely related to the work load. Hammer should be designed to meet reliable, easy handling and improved plate hammer metal

utilization requirements. Board hammer generally use high chromium cast iron, high manganese steel and other wear-resistant alloy steel. Board hammer shape many, elongated, T-

shaped, S-shaped, workers shaped, ax-shaped and other shapes with a trough, now generally elongated.

Six) crusher operation and maintenance points

Impact crusher is a kind of high speed inertia broken machinery, to ensure it is working properly and safe operation, the operator must be in strict accordance with the rules of

the provisions of operation and maintenance of the equipment to do the work.

b) the device before driving to strict inspections. The bolts are loose fasteners, easy to wear pieces are worn too large, identify problems and timely solutions. In normal

operation the device should be checked each time the sound parts, temperature, vibration and so on.

c) shall be in accordance with the car crushing equipment in the system startup drive sequence. It should be required when parking parking parking order.

d) In normal operation, you should always check the lubrication system work. Regularly add new grease and oil changed regularly. Rotor bearing temperature, normally should not

exceed 60 ℃, should not exceed 75 ℃. If the temperature rise over this limit should immediately stop checks, take effective measures to deal with.

e) feeding should be uniform, to prevent exceeding the prescribed chunks of material and non-broken material into the machine. If found to be not a normal phenomenon (abnormal

vibration and noise), you should stop and check, to identify causes and troubleshooting only after driving.

f) After the plate hammer wear should be timely replacement. Exchange must be weighed against the new board hammer selection, Wu Shi rotor has better static balance.

g) protective casing wall tree plate, back plate and bolts and other serious wear and tear should be promptly replaced. Prevent the liner and the back plate off causing serious

accidents.

h) Impact Crusher has a strong impact on the operation of the role of dust generated is large, so the crusher should be tightly sealed and well ventilated vacuuming.

i) back plate and the gap between the size of the board hammer, a great influence on the particle size, should be to keep it within the specified range, and according to the

nature of the material and the product size requirements make the appropriate adjustments.

2013年8月2日星期五

Simple swing jaw crusher

How it works:
Simple pendulum coal mining machine fixed jaw and movable jaw, fixed jaw to the rack on the front wall, moving jaw is hanging on the mandrel. When the eccentric shaft is rotated, the

drive rod reciprocates up and down, so that the two thrust plates also come reciprocated. Through the thrust plate role in promoting the hanging

Moving jaw hanging shaft reciprocates. When the movable jaw swings to the fixed jaw, the cavity of the material falls jaw jaw mainly by extrusion and grinding. When the pendulum

away from the fixed jaw moving amount when the material has been crushed under the action of gravity, the lower jaw cavity spout free unloading. Thus jaw crusher

Machine working is intermittent, grinding and unloading process in the jaw cavity alternately. This vibrating screen design work, each point on the moving jaw hanging axes are centered

exclusively for the swing arc. Since the trajectory is relatively simple, it is called a simple swing jaw crusher, referred to as simple pendulum jaw

Crusher.

Impact Crusher Working Principle and type


Crusher (Crusher) works:
   Crusher (Crusher) using high-speed rotation of the rotor plate hammer, the material fed into the crushing cavity produces high-speed impact and broken, and the crushed

material thrown at high speed along the tangential direction of the other end of the crushing chamber back plate, was again broken, and then from the back plate

Rebounded to plate hammer, continue to vibrating sieve repeat the process. And from the way, are there any material strike against each role. As the material by plate hammer blow, and the back

plate as well as the impact of the collision between the material, the material constantly cracks, loose caused the smash. When the material finer than anti-

Strike plate and the gap between the plate hammer, they were discharged.
Crusher (Crusher) type
    Crusher can be divided according to their structural characteristics single rotor crusher (Crusher) and double rotor crusher (Crusher). Rotor steering, single rotor crusher

of reversible and non-reversible rotation rotate two types. Double Rotor Impact Crusher

Can be divided into the same direction rotary, reverse rotation type and opposite rotation type three types. According to the internal structure, single rotor impact crusher is

divided into grid plate with and without Dry vibrating screen leveling Leveling grate plate in two forms. Dual-rotor impact crusher can be divided into the rotor and the rotor is not located on the

same level with the level of two

Forms.
Single rotor impact crusher has the following three.
(A) without leveling sieve Crusher (Crusher)

(2) with leveling sieve Crusher (Crusher). Such models can control product particle size, and thus fewer particles too large, narrow particle size distribution, particle size is

uniform. This is because grading and leveling sieve plays the role of broken too large particles.
(3) reversible single rotor Crusher (Crusher). Rotor can reverse, forward rotation, inlet disposed in the body just above the two symmetrically arranged in the crushing cavity

back plate, double rotor crusher has the following three.
a. Two co-rotating double rotor rotor crusher. Equivalent to two half-rotor impact crusher used in tandem, large crushing ratio, uniform particle size, large capacity, but the

power consumption is higher. At the same time as the coarse, medium and fine crushing machinery used. This crusher can reduce the broken plate

Number, streamline production processes.
b. Two rotors counter-rotating double rotor crusher. The equivalent of two single rotor impact crusher used in parallel, production capacity, larger pieces of material can be

broken, as a large coarse, medium crusher used.
 c. Two rotors counter-rotating double rotor crusher. The main use of two materials thrown when the rotor relative to smash hit autocorrelation, so crushing ratio, metal wear

less.

Roll-on roll crusher installation adjustment and commissioning

The roll crusher (double roll crusher) installation adjustment introduce

(A) the installation and adjustment of the machine
Refer to the instructions accompanying the use of units of foundation plans, construction plans design basis, the machine securely mounted in a specially designed on the basis,

in order to better withstand the machine at work arising from the uneven force, the chassis can be placed under the wooden Semi-mobile crushing plant sleepers of the sleepers of the entire machine and

fit, and stay

The discharge location.
The machine is supplied as a complete assembly, but must be carefully checked during transport or during storage long time, the machine without damage, and lubricate the sliding

parts part without corrosion. Determine the machine intact before installation.
Machine installation, and then identify the horizontal and is rotated by drawing the part of the installation, the elastic belt should be adjusted to an appropriate position,

the compression spring must be adjusted to the appropriate location.
After installing all the more stringent checks each fastening portion without loosening.
(Two) of the machine commissioning:
After installing the machine, put into production, you must make a trial run.
A dry run test
Machines in use of the site and must be not less than 2 hours of continuous empty running tests. Operation bearing temperature must not exceed 30 ℃, the maximum temperature not

greater than 40 ℃, gears, long gears, pulleys and roll triangle and some other rotation should be smooth, no unusual noise, rollers are not permitted to touch

Hit.
2, the load test:
In the empty running test to achieve a good basis in order to carry the load running test, load test time shall not be less than 8 hours (to continuous operation).
Determination of the particle size and the actual production meets the requirements, and to ensure that the bearing temperature rise should not exceed 35 ℃, coal screening machine should be

smooth and should not have a more severe vibration, the fasteners should be solid. Lubrication points must be filled with grease. Should be well sealed, no leakage.
Found when running production or granularity does not meet the requirements, you can use active device to adjust the rear adjustment screw, if found running current fluctuation

is unstable, check the feed size to meet the requirements, can be put into normal load test production use.

Double roll crusher-roll rules

Here I will introduce specific double roll crusher (also called the roll crusher) operating procedures:

Turn the machine through a trial move fully qualified before allowing formally put into production, in order to ensure long-term safe operation of the machine, you should pay

particular attention to the machine was operating properly fit routine maintenance and periodic maintenance.
(A) Preparation before operation of the machine:
The machine starts normally before fully prepared to work and strict inspection work on the machine itself requires each component must be intact, and all the fixing bolts and

ground pin nuts should be tightened securely, machine attachments without any obstruction running things and miscellaneous thereof.
(Two) driving and parking order:
After the preparation and inspection work in full compliance with the requirements, you can start the mobile crushers for sale, the machine speed until the machine during normal feeding, feeding

must be uniform, parking should stop feeding the machine, until no remaining material inside the hopper before stopping machine operation.
(Three) the normal operation of the machine:
When the normal operation of the machine, the machine operator and the officer must note the following:
1, all bolts have broken off and are loosening.
2, each bearing lubrication is normal, without overheating.
3, the seal is tight everywhere, with or without leakage.
4, the feed rate for excessive phenomenon, the particle size to meet the requirements.
5, the roll and the gear is properly functioning.
(Four) Other notes:
One can not change the direction of rotation of the machine.
2, the machine During power outages, immediately pull off the power supply to avoid accidents caused by sudden call.